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2017 Ford Fusion Hev
Common Problems

Ranked from 427 federal NHTSA complaints. Every problem links to the complaint IDs behind it.

2
Safety
3
High severity
11
Medium
2
Low
2 problems on this vehicle involve a crash, fire, or injury risk. If you are experiencing one, stop driving and have it inspected.

18 Common Problems

Ordered by how often owners reported each one to NHTSA. The bar shows how common a problem is relative to the most-reported on this vehicle. Expand any problem to see the federal complaint IDs.

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  1. 1

    Engine Failure Due to Coolant Intrusion

    200complaints
    Safety riskEngine

    The engine fails due to coolant intrusion into the cylinders, leading to engine failure and requiring replacement.

    $4,000–$8,000est. engine replacement · 1220 hrs labor
    Get local quotes
  2. 2

    Engine Overheating Due to Coolant Leak

    90complaints
    High severityEngine

    Coolant leaks into the engine, causing overheating and potential engine failure.

    $150–$1,200est. cooling-system diagnosis + repair · 16 hrs labor
    Get local quotes
  3. 3

    Shift System Fault

    90complaints
    Safety riskTransmission

    The shift system intermittently fails, causing the car to not move or get stuck in gear.

    $200–$2,500est. drivetrain diagnosis + repair · 18 hrs labor
    Get local quotes
  4. 4

    Engine Misfire Due to Spark Plug Issues

    76complaints
    High severityEngine

    Spark plugs and ignition coils fail, leading to engine misfires and check engine light illumination.

    $200–$900est. ignition service (coils/plugs) · 14 hrs labor
    Get local quotes
  5. 5

    Transmission Failure Leading to Gear Shifting Issues

    12complaints
    Medium severityTransmission

    Transmission malfunctions causing difficulty in shifting gears and unexpected downshifting.

    $2,500–$5,500est. transmission rebuild/replacement · 816 hrs labor
    Get local quotes
  6. 6

    Transmission Shifter Cable Bushing Failure

    9complaints
    Medium severityTransmission

    The transmission shifter cable bushing degrades, causing the shifter to fail and the vehicle to stall or fail to move.

    $200–$2,500est. drivetrain diagnosis + repair · 18 hrs labor
    Get local quotes
  7. 7

    Engine misfire and cylinder malfunction

    7complaints
    Medium severityEngine

    Engine misfires and specific cylinders fail to function properly.

    $200–$900est. ignition service (coils/plugs) · 14 hrs labor
    Get local quotes
  8. 8

    Engine Misfire Causing Rough Idling

    7complaints
    Medium severityEngine

    Engine misfires lead to rough idling and check engine light illumination, often due to coolant intrusion or spark plug issues.

    $200–$900est. ignition service (coils/plugs) · 14 hrs labor
    Get local quotes
  9. 9

    Check Engine Light Illumination Due to Various Issues

    6complaints
    Low severityEngine

    Check engine light illuminates due to various issues such as misfires, coolant intrusion, and engine overheating.

    $100–$250est. professional diagnosis · 12 hrs labor
    Get local quotes
  10. 10

    Engine Misfire and Power Loss

    6complaints
    Medium severityEngine

    Engine misfires and loses power at various speeds, often accompanied by a check engine light.

    $200–$900est. ignition service (coils/plugs) · 14 hrs labor
    Get local quotes
  11. 11

    Shifter Cable Failure

    5complaints
    Low severitySteering

    Shifter cable detaches or fails, causing the gear shifter to malfunction.

    $200–$2,500est. drivetrain diagnosis + repair · 18 hrs labor
    Get local quotes
  12. 12

    Engine overheating and check engine light

    4complaints
    Medium severityEngine

    Engine overheats and check engine light illuminates due to coolant intrusion.

    $150–$1,200est. cooling-system diagnosis + repair · 16 hrs labor
    Get local quotes
  13. 13

    Shifter Cable Bushing Failure Causing Shifting Issues

    4complaints
    Medium severitySuspension

    The shifter cable bushing fails, causing the gear shifter to malfunction and shift incorrectly.

    $200–$2,500est. drivetrain diagnosis + repair · 18 hrs labor
    Get local quotes
  14. 14

    Severe Overheating and Engine Failure

    3complaints
    High severityEngine

    The engine overheats due to coolant leakage, leading to engine failure and requiring immediate replacement.

    $4,000–$8,000est. engine replacement · 1220 hrs labor
    Get local quotes
  15. 15

    Torque Converter Failure

    3complaints
    Medium severityTransmission

    Torque converter gradually fails, leading to transmission shifting issues and loss of power.

    $1,500–$3,000est. torque converter replacement · 610 hrs labor
    Get local quotes
  16. 16

    Hydraulic Brake System Malfunction

    2complaints
    Medium severityBrakes

    Brake system malfunctions causing the vehicle to become stuck in gear and fail to move.

    $150–$1,000est. brake system diagnosis + repair · 14 hrs labor
    Get local quotes
  17. 17

    Power Train Issues Leading to Loss of Power

    2complaints
    Medium severityTransmission

    The power train issues lead to sudden loss of power and misfiring, causing the vehicle to nearly be rear-ended.

    $150–$1,200est. stalling / shutdown diagnosis + repair · 15 hrs labor
    Get local quotes
  18. 18

    Transmission Failure Causing Random Jerking and Hesitation

    2complaints
    Medium severityTransmission

    The transmission randomly jerks and hesitates during acceleration, leading to potential loss of control.

    $2,500–$5,500est. transmission rebuild/replacement · 816 hrs labor
    Get local quotes

Data source: U.S. National Highway Traffic Safety Administration (NHTSA) owner complaints and recalls. Problems are clustered and ranked from the complaint record; occurrence counts reflect corroborating complaints, not total incidence. Vehicle image is illustrative. Repair-cost figures are typical U.S. independent-shop ranges (parts + labor) for the class of repair shown — actual quotes vary by region, engine, and diagnosis; always confirm with a local shop.