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NHTSA-Verified · Common Problems

2016 Ford Fusion Hev
Common Problems

Ranked from 569 federal NHTSA complaints. Every problem links to the complaint IDs behind it.

3
Safety
10
High severity
15
Medium
7
Low
3 problems on this vehicle involve a crash, fire, or injury risk. If you are experiencing one, stop driving and have it inspected.

35 Common Problems

Ordered by how often owners reported each one to NHTSA. The bar shows how common a problem is relative to the most-reported on this vehicle. Expand any problem to see the federal complaint IDs.

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  1. 1

    Coolant Intrusion into Engine

    279complaints
    Safety riskEngine

    Coolant leakage into the engine causes engine misfires, overheating, and engine failure.

  2. 2

    Transmission Shifter Cable Failure

    212complaints
    Safety riskTransmission

    The transmission shifter cable detaches or degrades, causing the vehicle to fail to shift gears properly.

    $200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs labor
    Get local quotes
  3. 3

    Transmission Shifting Issues

    24complaints
    Medium severityTransmission

    Transmission fails to shift properly between gears, causing the car to stay in park or reverse.

    $200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs labor
    Get local quotes
  4. 4

    Engine Stall at Idle

    20complaints
    Medium severityEngine

    The engine stalls at idle, often due to stop-start system failure or misfire.

    $150–$1,200est. stalling / shutdown diagnosis + repair · 1–5 hrs labor
    Get local quotes
  5. 5

    Engine Overheating

    18complaints
    Medium severityEngine

    Engine overheats, indicated by coolant warning lights and engine temperature reaching critical levels.

    $150–$1,200est. cooling-system diagnosis + repair · 1–6 hrs labor
    Get local quotes
  6. 6

    Engine Misfire and Power Loss

    17complaints
    Medium severityEngine

    Engine misfires and experiences power loss during operation, often accompanied by check engine light illumination.

    $200–$900est. ignition service (coils/plugs) · 1–4 hrs labor
    Get local quotes
  7. 7

    Brake System Failure

    14complaints
    Safety riskBrakes

    The brake system fails to respond properly, requiring excessive pedal depression or leading to loss of control.

    $150–$1,000est. brake system diagnosis + repair · 1–4 hrs labor
    Get local quotes
  8. 8

    Power Steering Failure

    8complaints
    High severitySteering

    Power steering fails, making it difficult to steer the vehicle, potentially leading to loss of control.

    $200–$1,500est. power-steering / eps repair · 1–6 hrs labor
    Get local quotes
  9. 9

    Throttle Body Malfunction

    8complaints
    High severityFuel system

    The throttle body malfunctions, causing loss of power and difficulty accelerating, sometimes leading to complete engine stalling.

  10. 10

    Engine Overheating Due to Coolant Leak

    7complaints
    High severityOther

    Coolant leaks into the engine, causing overheating and potential engine damage.

    $150–$1,200est. cooling-system diagnosis + repair · 1–6 hrs labor
    Get local quotes
  11. 11

    Engine Misfire and Cylinder Failure

    6complaints
    High severityEngine

    Cylinder misfire and failure lead to engine stalling and rough idling.

    $200–$900est. ignition service (coils/plugs) · 1–4 hrs labor
    Get local quotes
  12. 12

    Severe Shaking and Loss of Power

    6complaints
    High severityEngine

    The vehicle experiences severe shaking and loss of power, often due to engine misfires or coolant intrusion.

    $150–$1,200est. stalling / shutdown diagnosis + repair · 1–5 hrs labor
    Get local quotes
  13. 13

    Transmission Failure

    6complaints
    Medium severityTransmission

    Transmission shifts harshly or fails to engage properly, leading to engine stalling and power loss.

    $2,500–$5,500est. transmission rebuild/replacement · 8–16 hrs labor
    Get local quotes
  14. 14

    Door Latch Failure

    5complaints
    Low severityOther

    Door latches detach or fail to close properly, potentially causing unintended door opening or inability to close the door.

    $200–$600est. door lock/latch repair · 1–2.5 hrs labor
    Get local quotes
  15. 15

    Engine Misfire and Rough Idling

    5complaints
    Medium severityEngine

    Engine misfires and idles roughly due to issues with spark plugs or fuel injection system.

    $200–$900est. ignition service (coils/plugs) · 1–4 hrs labor
    Get local quotes
  16. 16

    Steering Wheel Becomes Loose During Turns

    5complaints
    Medium severitySteering

    The steering wheel becomes loose and dislodges during turns, affecting vehicle control.

  17. 17

    Door Latch Issues

    4complaints
    Low severityOther

    Doors fail to latch properly, posing a risk of accidental opening and compromising vehicle security.

    $200–$600est. door lock/latch repair · 1–2.5 hrs labor
    Get local quotes
  18. 18

    Door Latch Malfunction

    4complaints
    Low severityOther

    The door latches fail to lock properly, allowing the doors to open unexpectedly from the outside.

    $200–$600est. door lock/latch repair · 1–2.5 hrs labor
    Get local quotes
  19. 19

    Electrical system failures including radio and window malfunctions

    4complaints
    Medium severityElectrical

    The electrical system experiences multiple failures such as radio, window, and power steering issues.

    $200–$1,500est. infotainment unit service · 0.5–3 hrs labor
    Get local quotes
  20. 20

    Electrical System Issues

    4complaints
    Medium severityElectrical

    Check engine light illuminates and electrical system components fail, leading to engine misfires and rough idling.

  21. 21

    Engine Coolant Leaking

    4complaints
    High severityEngine

    Coolant leakage into the engine block causes engine overheating and misfires, necessitating engine replacement.

    $150–$1,200est. cooling-system diagnosis + repair · 1–6 hrs labor
    Get local quotes
  22. 22

    Engine Misfire and Stalling

    4complaints
    Medium severityEngine

    The engine misfires and stalls frequently, often due to coolant intrusion, causing the vehicle to hesitate and lose power.

    $200–$900est. ignition service (coils/plugs) · 1–4 hrs labor
    Get local quotes
  23. 23

    Engine Overheating and Smoke Emission

    4complaints
    High severityEngine

    Engine overheats and emits white smoke, indicating coolant intrusion into the engine block.

    $150–$1,200est. cooling-system diagnosis + repair · 1–6 hrs labor
    Get local quotes
  24. 24

    Fuel system issues causing erratic performance

    4complaints
    Medium severityFuel system

    Issues with the fuel system can lead to erratic performance, including sudden loss of power and difficulty starting the vehicle.

  25. 25

    Steering Wheel Wiggling

    4complaints
    Low severitySteering

    Steering wheel wiggling occurs due to loose connections or design flaws, causing discomfort and potential loss of control.

  26. 26

    Canister Purge Valve Failure

    3complaints
    Medium severityFuel system

    The canister purge valve repeatedly fails, causing the check engine light to illuminate and the vehicle to stall or misfire.

    $100–$600est. evap system repair · 0.5–3 hrs labor
    Get local quotes
  27. 27

    Electrical System Failure

    3complaints
    Low severityElectrical

    Various electrical systems, including the stop-start system and door locks, fail to operate correctly.

  28. 28

    Steering Failure During Driving

    3complaints
    High severitySteering

    The power steering fails suddenly during driving, making the vehicle difficult to steer and control, posing a safety risk.

  29. 29

    Trunk Opening During Driving

    3complaints
    Medium severityOther

    The trunk opens unexpectedly while driving, potentially causing damage or injury.

  30. 30

    Trunk Randomly Opens During Driving

    3complaints
    Medium severityOther

    The trunk opens unexpectedly while driving, posing a safety hazard.

  31. 31

    Unintentional Rollaway Despite Shifting to Park

    3complaints
    High severityTransmission

    The vehicle rolls away despite being in the park position, posing a significant safety risk.

    $200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs labor
    Get local quotes
  32. 32

    Audio System Noise Issues

    2complaints
    Low severityElectrical

    Random audio system noise, including crackling and static, interfering with safe operation.

  33. 33

    Back Over Prevention System Failure

    2complaints
    Medium severityElectrical

    The back over prevention system fails to display images or provide warnings during reverse maneuvers.

  34. 34

    Shift Cable Detachment

    2complaints
    High severityTransmission

    The shift cable detaches from the transmission, causing the vehicle to not engage in park and roll away.

    $200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs labor
    Get local quotes
  35. 35

    Trunk Latch Malfunction

    2complaints
    Low severityOther

    The trunk latch malfunctions, causing the trunk to pop open randomly and not stay shut.

Other years & sources

2017 Ford Fusion Hev2019 Ford Fusion HevAll NHTSA complaints for this vehicle →

Data source: U.S. National Highway Traffic Safety Administration (NHTSA) owner complaints and recalls. Problems are clustered and ranked from the complaint record; occurrence counts reflect corroborating complaints, not total incidence. Vehicle image is illustrative. Repair-cost figures are typical U.S. independent-shop ranges (parts + labor) for the class of repair shown — actual quotes vary by region, engine, and diagnosis; always confirm with a local shop.