2016 Ford F 150 Super Crew
Common Problems
Ranked from 589 federal NHTSA complaints. Every problem links to the complaint IDs behind it.
27 Common Problems
Ordered by how often owners reported each one to NHTSA. The bar shows how common a problem is relative to the most-reported on this vehicle. Expand any problem to see the federal complaint IDs.
- 1
Door latches fail to operate in cold weather
526complaintsSafety riskOtherDoors fail to latch or unlock properly when temperatures drop below freezing.
$200–$600est. door lock/latch repair · 1–2.5 hrs laborGet local quotes - 2
Transmission fails to engage gears properly
17complaintsHigh severityTransmissionThe transmission fails to engage gears properly, resulting in the vehicle stalling or losing power, posing a significant safety risk.
$200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs laborGet local quotes - 3
Transmission Downshifting to First Gear
7complaintsHigh severityTransmissionThe transmission unexpectedly downshifts to first gear at various speeds, causing sudden deceleration and loss of control.
$200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs laborGet local quotes - 4
Exhaust Manifold Failure
6complaintsHigh severityEngineExhaust manifolds warp and break, leading to exhaust leakage into the passenger compartment.
- 5
Backup Camera Malfunction
5complaintsMedium severityElectricalThe backup camera intermittently malfunctions, showing a distorted image or a white square with a truck icon.
$250–$800est. backup camera replacement · 1–3 hrs laborGet local quotes - 6
Powertrain warning lights flash randomly
5complaintsMedium severityTransmissionRandomly flashing power train warning lights indicate issues such as transmission downshifts, gear misalignment, and engine misfires.
$100–$250est. professional diagnosis · 1–2 hrs laborGet local quotes - 7
Check Engine Light Illumination
4complaintsLow severityElectricalThe check engine light illuminates during unexpected transmission shifts or other malfunctions.
$100–$250est. professional diagnosis · 1–2 hrs laborGet local quotes - 8
Transmission Downshifting Issues
4complaintsHigh severityTransmissionThe transmission downshifts unexpectedly to lower gears, causing the vehicle to lose power and potentially stall.
$200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs laborGet local quotes - 9
Transmission Failure to Shift Properly
4complaintsMedium severityTransmissionThe transmission fails to shift properly, leading to erratic behavior and occasional loss of power.
$2,500–$5,500est. transmission rebuild/replacement · 8–16 hrs laborGet local quotes - 10
Transmission Jerking and Locking
4complaintsHigh severityTransmissionThe transmission jerks and locks up, causing the rear tires to lock up and the vehicle to lose control.
$200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs laborGet local quotes - 11
Transmission Lead Frame Failure
4complaintsHigh severityTransmissionThe transmission lead frame fails, leading to transmission malfunctions and requiring costly repairs.
$200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs laborGet local quotes - 12
Transmission shifting issues
4complaintsMedium severityTransmissionThe transmission shifts randomly between gears, causing the vehicle to lurch and lose power, especially during acceleration.
$200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs laborGet local quotes - 13
Vehicle Enters Limp Mode
4complaintsMedium severityEngineThe vehicle enters a limp mode with reduced power and warning lights, often triggered by transmission issues.
- 14
Electrical System Malfunction
3complaintsMedium severityElectricalMultiple electrical system warnings and malfunctions occur simultaneously, leading to loss of vehicle control and performance.
- 15
Engine misfires and shudders
3complaintsMedium severityEngineThe engine misfires and shudders at various speeds, causing the vehicle to vibrate and the RPM gauge to fluctuate.
$200–$900est. ignition service (coils/plugs) · 1–4 hrs laborGet local quotes - 16
Engine stalling at idle
3complaintsMedium severityEngineThe engine stutters and stalls at idle, especially when the engine is hot, with no warning lights appearing.
$150–$1,200est. stalling / shutdown diagnosis + repair · 1–5 hrs laborGet local quotes - 17
Electrical System Defects
2complaintsMedium severityElectricalMultiple electrical system defects, including issues with the power window controls, radio controls, and instrument panel, affecting overall vehicle functionality.
- 18
Engine Misfires and Stalls
2complaintsMedium severityEngineThe engine misfires under light acceleration and stalls at idle, requiring immediate attention and repair.
$200–$900est. ignition service (coils/plugs) · 1–4 hrs laborGet local quotes - 19
Exhaust Manifold Leaks
2complaintsMedium severityFuel systemThe exhaust manifold leaks, leading to potential loss of power and exhaust fumes entering the passenger cabin.
- 20
Exterior Lighting Malfunctions
2complaintsLow severityElectricalThe exterior lighting, including headlights and taillights, malfunctions and fails to illuminate properly.
$100–$900est. lighting assembly repair · 0.5–2 hrs laborGet local quotes - 21
Power Train Random Shifting
2complaintsMedium severityTransmissionThe power train randomly shifts gears, causing the vehicle to lose power and stall.
$200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs laborGet local quotes - 22
Rear Window Shattering Due to Defroster Malfunction
2complaintsHigh severityOtherThe rear window shatters suddenly, often due to a malfunctioning defroster, posing a safety risk.
- 23
Steering Wheel Jerking and Locking
2complaintsHigh severitySteeringThe steering wheel jerks uncontrollably and locks, potentially leading to loss of vehicle control.
$200–$1,500est. power-steering / eps repair · 1–6 hrs laborGet local quotes - 24
Structural Issues with Doors and Frame
2complaintsMedium severityOtherDoors do not latch properly in freezing temperatures, and the frame has torn, causing the lower control arm to become disconnected.
- 25
Sunroof Malfunctions
2complaintsLow severityOtherThe sunroof becomes inoperable and makes abnormal sounds, leading to water leakage and electrical issues.
- 26
Transmission Random Downshifting and Stalling
2complaintsMedium severityTransmissionThe transmission randomly downshifts to lower gears or stalls at highway speeds, causing the vehicle to lose power.
$200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs laborGet local quotes - 27
Visibility Issues with Rear Window
2complaintsMedium severityOtherThe rear window has failed to operate properly, leading to spontaneous shattering and chemical odors entering the cabin.
Other years & sources
Data source: U.S. National Highway Traffic Safety Administration (NHTSA) owner complaints and recalls. Problems are clustered and ranked from the complaint record; occurrence counts reflect corroborating complaints, not total incidence. Vehicle image is illustrative. Repair-cost figures are typical U.S. independent-shop ranges (parts + labor) for the class of repair shown — actual quotes vary by region, engine, and diagnosis; always confirm with a local shop.