2016 Tesla Model S 75
Common Problems
Ranked from 291 federal NHTSA complaints. Every problem links to the complaint IDs behind it.
39 Common Problems
Ordered by how often owners reported each one to NHTSA. The bar shows how common a problem is relative to the most-reported on this vehicle. Expand any problem to see the federal complaint IDs.
- 1
Media Control Unit (MCU) Failure
38complaintsHigh severityElectricalThe Media Control Unit (MCU) frequently fails, causing the entire car's infotainment system to malfunction, including navigation, rearview camera, climate control, and other critical functions.
- 2
Electrical System Glitches
36complaintsMedium severityElectricalThe electrical system experiences intermittent glitches, including screen freezing, slow response times, and random reboots, affecting various vehicle functions.
- 3
Front Suspension Control Arm Failure
30complaintsHigh severitySuspensionThe front suspension control arm has broken off or failed, causing the car to lose control and potentially crash.
$300–$900est. control arm / ball joint replacement · 1.5–4 hrs laborGet local quotes - 4
Suspension Failure Leading to Wheel Collapse
23complaintsHigh severitySuspensionThe suspension collapses causing wheels to fall off or become severely misaligned, leading to loss of control and potential crashes.
$150–$1,200est. suspension diagnosis + repair · 1–5 hrs laborGet local quotes - 5
Suspension Component Failure
22complaintsHigh severitySuspensionSuspension components such as fore links, control arms, and lower links have repeatedly broken or failed, leading to loss of control and significant damage.
$150–$1,200est. suspension diagnosis + repair · 1–5 hrs laborGet local quotes - 6
Vehicle Speed Control Malfunction
22complaintsMedium severityOtherThe vehicle speed control system malfunctions, causing sudden acceleration or deceleration without driver input.
- 7
Center Media Control Unit (MCU) screen freezing or going blank
20complaintsHigh severityElectricalThe MCU screen frequently freezes or goes blank, causing loss of access to critical functions such as navigation, climate control, and safety features.
- 8
Unintended Acceleration
18complaintsSafety riskOtherThe car accelerated on its own without any input from the driver, leading to potential crashes and injuries.
- 9
Suspension Noise and Shaking
13complaintsLow severitySuspensionThe suspension produces loud noises and shaking during driving, indicating potential internal failures.
$150–$1,200est. suspension diagnosis + repair · 1–5 hrs laborGet local quotes - 10
Electrical System Failure
12complaintsHigh severityElectricalThe touchscreen display has developed bubbles and leaks, affecting visibility and functionality, and the instrument cluster has intermittently failed, leading to potential safety risks.
- 11
Exterior Lighting Issues
12complaintsMedium severityOtherDaytime running lights and headlights have shown premature failure, often requiring expensive replacements.
$100–$900est. lighting assembly repair · 0.5–2 hrs laborGet local quotes - 12
Suspension Collapse
12complaintsHigh severitySuspensionThe suspension can collapse under normal driving conditions, leading to wheel damage and potential loss of control.
$150–$1,200est. suspension diagnosis + repair · 1–5 hrs laborGet local quotes - 13
AutoPilot Malfunction
8complaintsMedium severityOtherAutoPilot can malfunction, causing erratic steering and potentially leading to accidents.
- 14
Autopilot Mode Issues
8complaintsMedium severityOtherAutopilot mode has been malfunctioning, including phantom braking and unexpected activation, posing a safety risk.
- 15
AutoPilot System Failures
8complaintsMedium severityOtherMultiple reports of AutoPilot system failures, including unintended acceleration and loss of lane control.
- 16
Front Suspension Fore Links Failure
8complaintsHigh severitySuspensionThe front suspension fore links have been breaking, causing the tire to rub against the wheel well and leading to potential damage.
$150–$1,200est. suspension diagnosis + repair · 1–5 hrs laborGet local quotes - 17
Instrument Cluster Failures
8complaintsMedium severityElectricalThe instrument cluster has been failing, leading to the loss of important driving information and potentially causing confusion.
$300–$1,000est. instrument cluster repair/replacement · 1–3 hrs laborGet local quotes - 18
Screen Glitches and Failures
8complaintsMedium severityElectricalThe touchscreen frequently locks up or goes black, causing loss of access to critical features and creating distractions while driving.
- 19
Steering and Vehicle Speed Control Malfunctions
8complaintsMedium severitySteeringIssues with the steering and vehicle speed control systems, including erratic behavior and loss of control.
- 20
Suspension Link Breakage
8complaintsHigh severitySuspensionMultiple instances of suspension links breaking under normal driving conditions, posing a significant risk of loss of control and damage.
$150–$1,200est. suspension diagnosis + repair · 1–5 hrs laborGet local quotes - 21
Display Screen Issues
7complaintsMedium severityElectricalThe main display screen is experiencing issues such as de-laminating, leaking fluid, and random blackouts, affecting the user interface.
$200–$1,500est. infotainment unit service · 0.5–3 hrs laborGet local quotes - 22
Electrical System Issues Causing Fire Incidents
7complaintsHigh severityElectricalMultiple instances of electrical system failures leading to fires in Tesla Model S vehicles.
- 23
Safety Latch Failures
7complaintsLow severityOtherThe safety latches on the front hood have been failing, leading to misalignment and potential damage to the hood.
- 24
Suspension Ball Joint Failure
5complaintsMedium severitySuspensionSuspension ball joints fail, causing the wheel alignment to be compromised and leading to loss of control.
$300–$900est. control arm / ball joint replacement · 1.5–4 hrs laborGet local quotes - 25
Brake System Failure
4complaintsHigh severityOtherThe brake system fails, leading to the inability to stop the vehicle properly, increasing the risk of accidents.
$150–$1,000est. brake system diagnosis + repair · 1–4 hrs laborGet local quotes - 26
Daytime Running Light Failure
4complaintsLow severityOtherDaytime running lights have a very short lifespan and often fail, requiring expensive replacement of the entire headlight unit.
- 27
Forward Collision Avoidance System Failure
3complaintsMedium severityElectricalForward collision avoidance systems have failed, leading to loss of critical safety features such as adaptive cruise control and rearview camera.
- 28
Instrument Cluster Screen Malfunction
3complaintsMedium severityElectricalThe instrument cluster screen goes black intermittently, affecting visibility and driving safety.
$300–$1,000est. instrument cluster repair/replacement · 1–3 hrs laborGet local quotes - 29
Steering Motor Corrosion and Failure
3complaintsMedium severitySteeringThe electric steering motor corrodes and fails, leading to sudden loss of steering assistance and difficulty in controlling the vehicle.
- 30
Touchscreen Pixelation and Glitches
3complaintsLow severityElectricalTouchscreen displays have shown pixelation, glitches, and unresponsiveness, affecting user interface and vehicle controls.
$200–$1,500est. infotainment unit service · 0.5–3 hrs laborGet local quotes - 31
Unexplained Vehicle Shutdowns
3complaintsMedium severityElectricalThe vehicle has experienced unexpected shutdowns and reboots, leading to loss of all functions until the car can be restarted.
$150–$1,200est. stalling / shutdown diagnosis + repair · 1–5 hrs laborGet local quotes - 32
Battery Heater Failure
2complaintsMedium severityElectricalThe battery heater stops working, affecting the vehicle's performance and safety features.
- 33
EMMC Chip Failure
2complaintsMedium severityElectricalThe eMMC chip malfunctions, causing various electrical features to fail, including the backup camera and infotainment system.
- 34
Forward Collision Avoidance Malfunction
2complaintsHigh severityOtherThe forward collision avoidance system has malfunctioned, failing to provide alerts or take appropriate action during critical situations.
- 35
Power Assist Steering Failure
2complaintsHigh severitySteeringThe power assist steering can fail due to a broken wire or loose connection, causing loss of control.
- 36
Self-Extending Door Handles Fail
2complaintsMedium severityOtherThe self-extending door handles malfunction, causing doors to open unexpectedly, posing a safety hazard.
$200–$600est. door lock/latch repair · 1–2.5 hrs laborGet local quotes - 37
Steering Lock-up
2complaintsHigh severitySteeringThe steering wheel locks up, preventing the driver from controlling the vehicle, leading to loss of steering ability.
$200–$1,500est. power-steering / eps repair · 1–6 hrs laborGet local quotes - 38
Suspension Vibration
2complaintsMedium severitySuspensionThe front suspension produces vibrations and noise, affecting ride quality and potentially leading to further damage.
$150–$1,200est. suspension diagnosis + repair · 1–5 hrs laborGet local quotes - 39
Touchscreen Adhesive Failure
2complaintsMedium severityElectricalThe adhesive used to attach the touchscreen has failed, causing the screen to become loose and potentially toxic fumes to enter the cabin.
$200–$1,500est. infotainment unit service · 0.5–3 hrs laborGet local quotes
Other years & sources
Data source: U.S. National Highway Traffic Safety Administration (NHTSA) owner complaints and recalls. Problems are clustered and ranked from the complaint record; occurrence counts reflect corroborating complaints, not total incidence. Vehicle image is illustrative. Repair-cost figures are typical U.S. independent-shop ranges (parts + labor) for the class of repair shown — actual quotes vary by region, engine, and diagnosis; always confirm with a local shop.