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Tesla Model S 60
Problems & Worst Years

Every reported problem for the Tesla Model S 60, model year by model year — ranked from 516 federal NHTSA complaints across 20162017.

2016
Worst year
2017
Fewest complaints
2
Model years covered

Early Tesla Model S 60 sedans show a two-track problem pattern: electrical systems, especially the Media Control Unit, and suspension components prone to failure. The 2016 model year is the heavier of the two, with 434 total complaints and four safety-rated categories, led by electrical system glitches (102 reports, safety-rated) and MCU failure (93, also safety-rated). Suspension problems aren't far behind — noise and vibration (53 reports), failure described as leading to wheel collapse (49, a phrase worth taking seriously on any used example), and front suspension control arm failure (48, safety-rated) together outnumber the electrical complaints when combined.

The 2017 model year, with 300 total complaints spread across a wider 33 problem categories, shifts slightly toward the touchscreen specifically: freezing or blacking out while driving (21 reports), a related loss of audio and other functions when the screen malfunctions (21), and infotainment failures described as causing a loss of safety features (21) — three closely related complaints that together suggest a recurring MCU or touchscreen fault carried over from 2016, alongside 20 more reports of outright MCU failure. Suspension failure remains present at 36 reports, the single largest complaint that year.

No recall campaigns are listed against either year in this dataset, so these appear to be owner-reported patterns rather than acknowledged manufacturer defects requiring a fix — which makes a hands-on test of the touchscreen and a mechanic's look at the front suspension particularly worthwhile before buying. Given how consistently both the electrical and suspension themes repeat across these two years, a pre-purchase inspection covering both systems, paired with a full service history, is the better guide here than either year's complaint total alone — these numbers reflect what owners chose to report to NHTSA, not a measured failure rate.

WrenchConnect Editorial · analysis of NHTSA complaint data

Tesla Model S 60 problems by year

Complaint volume by model year (bar = relative to the worst year). Theworst yearsare the most-complained-about, weighted by safety-risk problems.

YearComplaint volumeProblemsSafety / HighMost common problem
2016worst
329
194/7Electrical System Glitches
Electrical · 102 complaints
2017worst
187
334/19Suspension Failure
Suspension · 36 complaints
Years to avoid: 2016, 2017 — the most-complained-about Model S 60 model years.
Cleanest year: 2017 drew the fewest complaints of the 2 years on record.

Data source: U.S. National Highway Traffic Safety Administration (NHTSA) owner complaints and recalls, 20162017. Problem clustering and year rankings are derived from the complaint record; complaint volume reflects reports filed, not total incidence or fault rate. Vehicle image is illustrative.