2019 Ford Fusion
Common Problems
Ranked from 150 federal NHTSA complaints and 2 recalls. Every problem links to the complaint IDs behind it.
23 Common Problems
Ordered by how often owners reported each one to NHTSA. The bar shows how common a problem is relative to the most-reported on this vehicle. Expand any problem to see the federal complaint IDs.
- 1
Engine Misfires and Overheating
33complaintsHigh severityEngineEngine misfires and overheats due to coolant intrusion, leading to engine failure.
$200–$900est. ignition service (coils/plugs) · 1–4 hrs laborGet local quotesRelated recall: 25V685000
- 2
Backup Camera Issues
16complaintsMedium severityElectricalBackup camera malfunctions, showing a blue screen or becoming unavailable.
$250–$800est. backup camera replacement · 1–3 hrs laborGet local quotesRelated recalls: 23V440000, 25V685000
- 3
Coolant Intrusion into Engine Cylinders
15complaintsHigh severityEngineCoolant leaks into engine cylinders causing misfires, rough running, and engine failure.
Related recall: 25V685000
- 4
Engine Coolant Leak Causing Cylinder Misfire
11complaintsHigh severityEngineCoolant leaks into the engine, causing cylinder misfires and engine failure.
$200–$900est. ignition service (coils/plugs) · 1–4 hrs laborGet local quotesRelated recall: 25V685000
- 5
Steering and Brake Issues with Wheel Shake and Lockup
11complaintsHigh severitySteeringSteering and brake systems malfunction, causing the steering wheel to lock up and the brakes to fail, often due to coolant intrusion.
$150–$1,000est. brake system diagnosis + repair · 1–4 hrs laborGet local quotes - 6
Engine Overheating and White Smoke Emission
10complaintsHigh severityEngineEngine overheats, emitting white smoke from the exhaust, indicating coolant intrusion.
$150–$1,200est. cooling-system diagnosis + repair · 1–6 hrs laborGet local quotesRelated recall: 25V685000
- 7
Flex Plate/Flywheel Failures
10complaintsHigh severityTransmissionFlex plate/flywheel failures result in loss of power and inability to start the vehicle.
- 8
Recall Issues and Lack of Fix
10complaintsMedium severityOtherRecall notices for potential fire hazards and lack of available fixes or communication from the manufacturer.
- 9
Engine Misfire and Cylinder Failure
9complaintsHigh severityEngineEngine misfires and cylinders fail due to coolant intrusion, causing the vehicle to stall or lose power.
$200–$900est. ignition service (coils/plugs) · 1–4 hrs laborGet local quotesRelated recall: 25V685000
- 10
Engine Stalling and Loss of Power
7complaintsMedium severityEngineEngine stalls and loses power unexpectedly, often due to coolant intrusion into the cylinders.
$150–$1,200est. stalling / shutdown diagnosis + repair · 1–5 hrs laborGet local quotesRelated recall: 25V685000
- 11
Transmission Failure and Loss of Motive Power
7complaintsMedium severityTransmissionTransmission fails, causing the vehicle to lose motive power and stall, often due to known defects.
$2,500–$5,500est. transmission rebuild/replacement · 8–16 hrs laborGet local quotes - 12
Transmission Shifting Issues
7complaintsMedium severityTransmissionTransmission shifts prematurely or experiences unexpected lurches during acceleration.
$200–$2,500est. drivetrain diagnosis + repair · 1–8 hrs laborGet local quotes - 13
Battery malfunction leading to vehicle inoperability
6complaintsMedium severityElectricalBattery becomes inoperable due to BECM voltage issues, preventing the vehicle from starting or operating.
Related recalls: 23V440000, 25V685000
- 14
Electrical system recall issues leading to delayed repairs
6complaintsMedium severityElectricalElectrical system recall issues lead to delayed repairs and non-availability of parts, causing inconvenience and safety concerns.
Related recalls: 23V440000, 25V685000
- 15
Engine coolant intrusion leading to engine failure
6complaintsHigh severityEngineCoolant leaks into the engine causing engine block damage and requiring engine replacement.
$4,000–$8,000est. engine replacement · 12–20 hrs laborGet local quotesRelated recall: 25V685000
- 16
Engine Knocking and Abnormal Noise
6complaintsHigh severityEngineEngine knocking and abnormal noises indicating potential internal engine failure.
Related recall: 25V685000
- 17
Trunk Opening Without Warning
4complaintsHigh severityOtherThe trunk opens unexpectedly without any warning, posing a potential safety hazard.
- 18
Electrical System Issues with Battery Discharge
3complaintsLow severityElectricalBattery discharges rapidly, requiring frequent starts to maintain power, often due to electrical system defects.
Related recalls: 23V440000, 25V685000
- 19
Engine Coolant Level Issues
3complaintsLow severityEngineLow coolant levels and frequent refills indicating potential coolant leakage.
Related recall: 25V685000
- 20
Coolant Leaking into Engine Causing Misfires and Engine Replacements
2complaintsHigh severityEngineCoolant is leaking into the engine, causing misfires and necessitating engine replacements.
$4,000–$8,000est. engine replacement · 12–20 hrs laborGet local quotesRelated recall: 25V685000
- 21
Engine Stall at Idle Due to Stop-Start System Failure
2complaintsMedium severityEngineThe engine stalls at idle when attempting to start or restart the vehicle.
$150–$900est. stop-start system diagnosis · 1–4 hrs laborGet local quotesRelated recall: 25V685000
- 22
Runaway Acceleration with Cruise Control
2complaintsHigh severityOtherThe vehicle accelerates uncontrollably when cruise control is engaged, requiring immediate action to stop.
- 23
Unexplained Engine Shutdown During Driving
2complaintsHigh severityEngineThe engine unexpectedly shuts off while driving, causing loss of power and potential danger.
$150–$1,200est. stalling / shutdown diagnosis + repair · 1–5 hrs laborGet local quotesRelated recall: 25V685000
Other years & sources
Data source: U.S. National Highway Traffic Safety Administration (NHTSA) owner complaints and recalls. Problems are clustered and ranked from the complaint record; occurrence counts reflect corroborating complaints, not total incidence. Vehicle image is illustrative. Repair-cost figures are typical U.S. independent-shop ranges (parts + labor) for the class of repair shown — actual quotes vary by region, engine, and diagnosis; always confirm with a local shop.