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Chevrolet Bolt Ev
Problems & Worst Years

Every reported problem for the Chevrolet Bolt Ev, model year by model year — ranked from 175 federal NHTSA complaints across 20192020.

2020
Worst year
2019
Fewest complaints
2
Model years covered

Battery and charging complaints run through both years of Chevrolet Bolt EV data here, but they take different forms. The 2019's 136 occurrences lead with charging issues (39 reports) and include battery recall complaints (20) plus safety-severity reports that software updates meant to address battery problems were incomplete or ineffective (18). Its second-biggest mechanical item is unrelated to the battery: steering rack failure, with 24 high-severity reports, alongside 16 complaints about the forward collision avoidance system. Three of the year's ten problems carry safety-severity ratings. Campaigns 20V701 and 21V560 apply.

The 2020's file is larger — 198 occurrences across nineteen problems — and reads almost entirely as the aftermath of battery recall work. Five separate clusters of 21 reports each describe severe range reduction under recall-related restrictions, charging limits that curtailed the car's usefulness, repairs owners found unreliable, repairs not completed within a reasonable timeframe, and safety concerns that persisted after the work was done. Four campaigns are on file for this year: 20V808, 21V650, and the two most recent, 24V481 and 24V812.

For a buyer, the practical conclusion is the same either way: the value of a used Bolt EV in this data hinges on its recall paper trail. Insist on dealer documentation showing which battery campaigns were performed and when, and have a dealer run the VIN for anything still open — including the newer campaigns on the 2020. On the 2019 specifically, add the steering to your checklist: a pre-purchase inspection should evaluate the steering rack, and any stiffness or noise on a test drive deserves diagnosis, not hope.

A car with completed campaigns, verified charging behavior, and sound steering looks much better than these totals imply. Complaint counts reflect what owners filed with NHTSA during a frustrating stretch, not a measured failure rate, and newer examples have had less time to accumulate reports besides. Judge the individual car — its documentation, a full battery health check, and an inspection outrank the model year here.

WrenchConnect Editorial · analysis of NHTSA complaint data

Chevrolet Bolt Ev problems by year

Complaint volume by model year (bar = relative to the worst year). Theworst yearsare the most-complained-about, weighted by safety-risk problems.

YearComplaint volumeProblemsSafety / HighMost common problem
2019worst
85
103/4Charging Issues
Electrical · 39 complaints
2020worst
90
192/10Severe range reduction due to battery recall restrictions
Fuel system · 21 complaints
Years to avoid: 2020, 2019 — the most-complained-about Bolt Ev model years.
Cleanest year: 2019 drew the fewest complaints of the 2 years on record.

Data source: U.S. National Highway Traffic Safety Administration (NHTSA) owner complaints and recalls, 20192020. Problem clustering and year rankings are derived from the complaint record; complaint volume reflects reports filed, not total incidence or fault rate. Vehicle image is illustrative.